Bringing Industrial Automation to Your Laboratory!
Enhancing Efficiency for High-Volume Oil Testing Laboratories.
The HF Automated Post Bottle Opener 4 is a cutting-edge solution designed for high-throughput oil testing laboratories, processing over 35,000 samples daily. With its sleek, modern design, this robust system not only enhances the aesthetics of your lab but also delivers exceptional efficiency, performance, and reliability.
Specifically designed for labs handling flammable oil or coolant samples transported in double-layer postage bottles, this system streamlines workflows by automating the bottle-opening and sample registration process. Its four input lanes enable the sorting of unregistered samples to designated registration desks, optimising lab efficiency and minimising manual intervention.
This system mitigates the safety risks associated with manually decapping containers, a labour-intensive task that often causes repetitive strain injuries and consumes significant time during shifts.
- Enhanced Efficiency and Safety
Automates the repetitive task of unscrewing lids and registering samples, saving time, improving accuracy, and reducing the risk of repetitive strain injuries. - High-Throughput Design
Processes multiple samples simultaneously with its four lanes. Each lane handles a sample in approximately 10 seconds, enabling a daily throughput of over 8,600 samples per lane. - Streamlined Sample Handling
After opening the outer postage bottle, the internal bottle is scanned. Pre-registered samples move to the next automated step, while unregistered samples are directed to manual registration desks. - Future-Proof Automation
Operates as a standalone unit or integrates seamlessly into a fully automated laboratory setup as your needs evolve. - Customisable and Flexible
Compatible with various bottle sizes and laboratory workflows, ensuring adaptability to specific requirements.
- Rapid Decapping Speed
Each lane processes a sample in just 10 seconds, resulting in a combined throughput of over 34,000 samples daily (one sample every 2.5 seconds across four lanes). - Exceptional Redundancy
Independent decapping mechanisms on each lane ensure continuous operation, even if one lane requires maintenance. - Optimised Workstation Integration
Decapped bottles are seamlessly transported to individual workstations, allowing lab personnel to focus immediately on sample registration tasks. - Advanced Automation
Features automatic registration via QR codes, barcodes, or RFID, eliminating manual data entry and reducing errors. - Energy-Efficient Operations
Engineered for low energy consumption, supporting sustainable lab practices. - Sustainability in Design
Automatically collects and sorts lids for recycling, contributing to environmentally friendly operations. - Continuous Sample Flow
Decapped and registered samples can be moved via robotic arms to downstream processes, such as mixers or analyzers, ensuring a streamlined workflow. - Minimal Downtime
Robust industrial-grade construction and reliable components deliver consistent performance with reduced maintenance needs. - Comprehensive Safety Measures
Equipped with interlocked doors and advanced sensors, the system ensures operator safety while maintaining high performance.
- Modular and Expandable Design
Customisable to incorporate additional analytical methods or sample preparation steps. - User-Friendly Operation
Features intuitive controls and pre-programmed settings for effortless operation. Operators can load samples and let the system manage the rest, reducing manual effort. - Streamlined Workflow
Decapped containers are directly transported to workstations for faster sample registration and handling. - Robotic Arm Integration
Compatible with robotic arms for automated sample transfer to downstream processes like mixing, centrifuging, or analysis. - Multi-Lane Efficiency
The four-channel design ensures high productivity by simultaneously processing and sorting multiple samples.
- Clinical Laboratories
For sorting blood, urine, and other body fluid samples for diagnostic testing. - Pharmaceuticals
Used in drug discovery, quality control, and pharmacokinetics for sample organization and handling. - Biotechnology
For sorting samples in genetic research, DNA sequencing, and other molecular biology applications. - Forensic Laboratories
In crime labs to handle and organize biological samples for DNA analysis and toxicology. - Environmental Testing
Sorting soil, water, and air samples for contamination analysis and environmental monitoring. - Food and Beverage Industry
In quality control labs for sorting samples to test for contamination, additives, and nutritional content. - Agriculture and Plant Research
Used for sorting plant or soil samples in crop research, soil analysis, and agricultural studies. - Chemical Industry
Sorting samples for quality control, research, and chemical synthesis processes. - Veterinary Laboratories
For sorting samples from animals for diagnostic and research purposes. - Academic and Research Institutions
In university and research labs for organising various biological, chemical, and environmental samples. - Public Health and Epidemiology
For sorting large volumes of samples during disease outbreaks for surveillance and epidemiological studies.
- Toxicology
Sorting samples in toxicological studies for poison and drug testing. - Cosmetic Industry
Sorting samples in research and quality testing of cosmetic products and ingredients. - Industrial Manufacturing
In labs that test materials and compounds to ensure quality and compliance with regulatory standards. - Military and Defense
Sorting samples for biological or chemical analysis in defense-related research. - Oil Condition Monitoring Laboratories
Sorting oil samples to monitor machinery wear, contaminants, and oil degradation in industries like automotive, aerospace, and heavy machinery. - Coolant Condition Monitoring Laboratories
Used to sort coolant samples to check for contamination, pH levels, and overall coolant quality, often in automotive and industrial applications.
Feature | Details |
Sample capacity | ~8600 samples per lane per 24h |
Dimensions | ~6400mm (L) x 3600mm (W) x 2200mm (H) (4 lane version) |
Mass | ~680kg (4 lane version) |
Electrical requirements | ~1 kVA at 230 V, 1 Φ, 50/60 Hz (can be modified upon request) |
Pneumatic requirements | 6 – 10 bar |
Interface | Ethernet |
The HF Automated Post Bottle Opener 4 is the ultimate choice for laboratories requiring a robust, efficient and scalable solution for high-volume sample processing. Its sleek design enhances the aesthetics of a modern laboratory while delivering reliable performance.
This innovative system minimizes the risk of repetitive strain injuries by automating the bottle-opening process, creating a safer working environment for laboratory personnel. Whether used as a standalone unit or part of a fully automated system, it streamlines workflows, ensures sample traceability and enhances overall efficiency.
With customisable features and high-capacity throughput, it’s a future-proof investment that adapts to your lab’s evolving needs.
Ready to bring industrial-grade automation into your lab? Contact us today to discover how HF’s Automated Post Bottle Opener 4 can elevate your sample processing capabilities.
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